A GENERAL DYNAMICS COMPANY Revision G
26 September 2007
VIBRATION
(TYPE I) QUALIFICATION REQUIREMENTS
FOR GENERAL MATERIAL
DDG 51 ARLEIGH
BURKE CLASS
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SPECIFICATION
073-04 CHANGE PAGE DESCRIPTION
OF CHANGE REV |
DATE |
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- Initial Issue |
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A Deleted Paragraph 1.2 and renumbered
Paragraph 1.3. Paragraph 3.1.3, line 2; substituted
“any” for “and” and “the Seller’s equipment” for “an assembly”. Added new Paragraph 3.1.6 Added new Paragraph 3.2.3.1. Deleted Subparagraph 3.5.1.c. Paragraphs 3.6.2, 4.1.d, and 4.2.c;
deleted requirement of copies to be sent to Gibbs & Cox. Added new Subsection 4.1.a.6 and
renumbered subsequent subsections. Added new Paragraph 6.2. |
01/05/87 |
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B Deleted
Paragraph 1.2 and renumbered Paragraph 1.3. Page
1; deleted Paragraph 1.0 and 2.0 and revised Paragraphs 3.1.1 and 3.1.2 for
clarity. Page
2; deleted Paragraphs 3.1.2, 3.1.4 and 3.1.6 and revised Paragraphs 3.1.1 and
3.1.2 for clarity. Page
2; deleted Paragraphs 3.1.3, 3.1.4 and 3.1.6 and revised Paragraph 3.1.5
deleting Buyer responsibility statement. Page
3; deleted Paragraphs 3.4 and 3.5. Page
4; revised delivery schedule on Paragraph 3.6.1 from “not later than 45 days
after contract award” to “in accordance with the delivery schedule shown on
the P.O.”. Page
4; deleted Paragraphs 3.7 and 3.8. Page
5; revised delivery schedule on step 15c from “60 days prior to each test”
and “ due 20 days after receipt of Buyers comments” to “in accordance with
the delivery schedule shown on the P.O.” and “also due in accordance with the
delivery schedule listed on the P.O.” respectively. Page
6; deleted steps g and h. Page
7; revised delivery schedule from “not later than 10 calendar days after any
required post test evaluations and no longer than 30 calendar days after
completion of the vibration test” to “in accordance with the delivery
schedule shown on the P.O.” Page
8; deleted Certificate of Identicality figure. |
07/22/91 |
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B (Cont.) Pages 1 - 8; renumbered paragraphs throughout as appropriate. |
07/22/91 |
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C Revised format |
1/27/92 |
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D Revised format from “Wang” to “Word”. Page 6, revised the word “Supplier” to “Seller”. |
03/14/95 |
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E Page 2, revised the word “Supplier” to “Seller”, and revised
Paragraph 2.2.3.1 to refer to “Figure 1” in lieu of “Page 6”. Page 6, revised COI form to add “Manufacturer Name,
Manufacturer P/N, and Eng. Dwgs”. |
09/29/95 |
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F Page 2, para. 2.2.3.1 deleted
reference to Figure 1 Page 5, replaced Figure 1
with COI form. |
11/16/99 |
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G Cover Sheet: Added “DDG 51 ARLEIGH
BURKE CLASS” Contract applicability |
9/26/07 |
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1.0 Vibration Type I
Requirements The mechanical vibration requirement for all machinery and
equipment shall be as specified in MIL-STD-167-1 (SHIPS). In addition, machinery and equipment shall
withstand the effects of the Ship’s vibration without suffering any
degradation of safety or capability.
Where MIL-STD-167-1 is referenced herein, the effective edition is
that edition dated 1 May 1974. 2.0 Vibration
Qualification Methods All machinery and equipment will be vibration qualified by
test, identical extension, or similar extension. 2.1 Test, Type I
Vibration 2.1.1 Equipment shall be tested to meet the
requirements of MIL-STD-167 for Type I Vibration from 4 to 15 Hz. 2.1.2 Equipment shall be vibration tested without
the use of resilient mounts. 2.1.3 Items listed in “Qualified Products Lists”
(QPL’s) do not necessarily satisfy the vibration
requirements contained herein. 2.2 Identical
Extension, Type I Vibration The request for extension shall be
submitted in accordance with one of the following procedures. 2.2.1 In cases where an item is certified
identical to previously tested and approved item, the extension request shall
identify the approved item by assembly drawing number and revision level,
shall include a copy of the original test report (plus any post test report),
shall identify the facility which conducted the vibration test and shall
include the Government correspondence which approved the item for
vibration. In cases where the
vibration approval for the item was not granted by the Government, the
request for extension shall include a copy of the correspondence which
approved the item for vibration. 2.2.2 In cases where the design of an item is
certified identical to that of an item previously approved on the basis of
vibration extension, the extension request shall include all of the
information required by Paragraph 2.2.1 of this specification and shall
include a copy of the original extension approval correspondence. If the original extension approval was
granted by the Government, the Government correspondence granting the
vibration approval shall be included. 2.2.3 A Certificate of Identicality
must be provided to the Buyer from the Seller when requesting an extension in
accordance with the requirements of Paragraphs 2.2.1 or 2.2.2. |
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2.2.3.1 The Seller shall complete all applicable lines of the Certificate
of Identicality provided at the end of this
specification. Where a line is not applicable
to the equipment being furnished, “N/A” shall be entered on that line. An original copy of the Certificate of Identicality, signed by the Seller’s Engineering Manager,
shall be provided to the Buyer. 2.3 Similar Extension,
Type I Vibration In cases where the design of an item is similar but not
identical to that of a previously vibration tested and approved design, or in
cases where the intended variation in service, or installation is significant
from a vibration standpoint, the extension request shall include: a. Detail drawings of the tested and untested
items. b. A
copy of the approved report of the vibration test upon which the requested
extension is based, and a copy of the Government correspondence which
approved the original item for vibration.
If the item
was never approved by the Government, the correspondence of the activity that
approved the item must be submitted. c. A
detailed comparison of the differences in material and design showing that the
untested item on its foundation has equal or greater vibration resistance
than the tested item on its foundation. 2.4 Extension
Requests, Type I Vibration 2.4.1 In those cases where extension from
vibration testing is desired, a request shall be submitted to the Buyer for
approval. The request is to be
submitted in accordance with the delivery schedule shown on the P.O. or 30
days after any configuration change. 2.4.2 The Seller shall submit to the Buyer two
(2) copies of extension requests typed in seller format on 8-1/2” x 11”
paper. |
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3.0 Detail Reporting
Requirements 3.1 Test
procedures require Buyer approval prior to testing. Test procedures shall be in accordance with
MIL-STD-167-1 and as outlined below: Preparation Instructions a. The
Seller shall prepare and submit a test procedure for each test to be
conducted on the equipment and subsystems under his cognizance. Each test procedure shall provide detailed
plans, procedures, and requirements for testing the equipment or
subsystem. Spaces shall be provided
for recording test results and completion certification. The procedures shall be prepared containing
(but not limited to) the following: 1. Title. 2. Identification
number, revision and date of test procedure. 3. Identification
of item(s) being tested by assembly drawing and parts list numbers and
revision levels. 4. Test
objectives. 5. Description
of test. 6. Acceptance
and rejection criteria. 7. Test
configuration including a sketch or diagram of the test setups showing
connection and input and output conditions. 8. Detailed
step-by-step test procedures including explanation of any deviations from
applicable standards. 9. Instrumentation
required. 10. Data to be recorded and data sheets. 11. Test equipment required, identified by name, make, and model
number. 12. Logistics equipment required. 13. Facilities. 14. Operating conditions of equipment during the test. b. If
changes occur, the revised test procedure shall be submitted to the Buyer for
approval. c. Test
procedures are to be submitted to the Buyer in accordance with the delivery
schedule shown on the P.O. d. Two (2) final copies of the approved test procedure
shall be submitted to the Buyer prior to testing. e. Buyer
shall be notified at least 21 working days prior to the actual test date. |
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3.2 Test reports shall
be prepared in accordance with MIL-STD-167-1 and as outlined below: a. The report shall
contain details of the test including but not limited to, the following: 1. Test setup
fixtures and special mounting, including clear photographs or sketches of
each setup. 2. Instrumentation
and calibration dates. 3. Required test levels. 4. Mode of
operation. 5. Limiting
parameters such as the number of orders of vibration for rotating equipment. b The
report shall contain inspection procedures to ensure that a satisfactory unit
was tested and to determine failures, if any, that were caused as a result of
testing. c. The report shall
describe test induced failures, if any, and corrective actions to the
equipment prior to retest, if required. d. The report shall
demonstrate that the item was subjected to the prescribed test levels for the
appropriate length of time as specified in MIL-STD-167-1. e. The report or
report supplements shall document any subsequent vibration testing, if
required. This subsequent testing
would be caused by equipment or instrumentation malfunction or equipment
modification resulting from test failures. f. The modifications
and the subsequent vibration testing if required,
that demonstrate compliance with the purchase order requirements shall be
described in detail. g. The report shall be
in the Seller’s format on 8-1/2” x 11” sheets. Two (2) copies are to be submitted to the Buyer for
each test. h. Reports shall be
submitted to the Buyer in accordance with the delivery schedule shown on the
P.O. 4.0 Instrumentation Calibration 4.1 A laboratory
calibration of all instrumentation used in performing vibration tests shall
have been performed within one year of performing the tests. The calibration of instrumentation shall be
traceable to the
National Bureau of Standards. 5.0 Note
for Drawing It is recommended that for equipment which meets
the requirements specified herein and has been approved for vibration (Type
I), the following notation on the assembly drawing be included: (a) “Vibration (Type I) qualified” (b) Basis of acceptance (test, extension, or
exemption) (c) Reference to approval correspondence |
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A GENERAL DYNAMICS COMPANY
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General Material CERTIFICATE OF
IDENTICALITY |
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MUST fill
in all lines
marked "Supplier": I hereby
certify that material
sold to BIW
on:
Applicable Qualification Requirements: Shock Vibration PTD EMI Is IDENTICAL to the following items supplied to BIW/ISD on:
Part II.
* If
the Government approval
letter for shock
is unknown, certification of
the following statement will
suffice: I hereby certify
that the above
item was approved
by the government
for actual shock
testing (NOT SHOCK TEST EXTENSION), but
reference to the
approval document serial
number is unknown (signed by
The
Government approval letter
serial number MUST be indicated
if the item
being used as
basis of approval
was quafied on
the basis of
shock test extension. Part
III. Check appropriate
block: EMI Qualification accomplished via: Exemption Extension Test Waiver | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||